The proof

Measured gains,
real plants.

Every engagement is reported on the same three-part frame — background, focus, before/after — so gains are comparable across very different units.

+11–32%: Productivity
−17–37%: Cost
−42%: Downtime, up to

Automotive Foundry, Jamshedpur

Using S-660Inconsistent consumption & high breakdown1-stage shotblasting, batch-wise

What We Focused On

· Testing procedures refined
· Better grade of abrasive supplied
· Machine calibration refined
· O&M SOPs upgraded

Consumption — kg of shots / tonne of castings

+11%: Productivity
−17%: Cost

Reputed Foundry, Tamil Nadu

Using S-460 & S-3902-stage shotblastingAim: increase efficiency

What We Focused On

· Operating-mix testing instituted
· Supported filtration-system upgrade
· Material & cycle-time calibration

Consumption — kg of shots / tonne of castings

Stage 1: 4.6 · Stage 2: 3.5 Stage 1: 4.1 · Stage 2: 2.3

+21%: Productivity
−27%: Cost

Steel Bright-Bar Unit, Odisha

Using S-230 & S-3301-stage shotblasting, continuousAim: cut consumption & downtime

What We Focused On

· Improved maintenance protocols
· Material & machine calibration
· Reduced consumption

Consumption 13.6 → 11.4 · Downtime/mo 6d → 3.5d

Consumption 13.6 · Downtime 6 d Consumption 11.4 · Downtime 3.5 d

+23%: Productivity
−19%: Cost
+375 TPM: Extra Gain

Railway Wagon Unit, Kolkata

Largest in East India · using G-181-stage shotblasting, batch-wiseAim: increase productivity

What We Focused On

· Testing procedures refined
· Better grade of abrasive supplied
· Machine calibration refined
· O&M SOPs upgraded

Productivity — wagons / tonne of abrasive

120 wagons/tonne 159 wagons/tonne

+32.5%: Productivity
−37.5%: Cost
+48 wagons/mo: Extra Gain

Steel Pipe Unit, Gujarat

External pipe descaling, continuous linePreviously running imported abrasive from South East Asia and EuropeRoughness spec 50–100 µm

What We Focused On

· Supplied certified ISO-grade steel shot & grit (GP-25 + S-330) as a domestic replacement for imported material
· Matched the client's full quality parameter set — roughness, dust grade, salt content, conductivity
· Tuned the process (line speed, impeller load, shot-grit ratio)

Consumption — kg / sq m

0.200 kg/sq m 0.187 kg/sq m

−30%: Abrasive cost
−6.5%: Consumption
Import → domestic: Extra Gain

Replaced imported abrasive with reliable domestic supply — removing import lead-time and forex exposure, with quality cleared across all client parameters.